01 Specifications by Vehicle Class

Specification Full-Size Truck SUV / Crossover Sedan / Compact
Screen width 1,450 - 1,600 mm 1,300 - 1,500 mm 1,100 - 1,350 mm
Screen depth (deployed) 700 - 850 mm 650 - 800 mm 550 - 700 mm
Coverage area 1.0 - 1.36 m² 0.85 - 1.2 m² 0.6 - 0.95 m²
Roller housing length 1,480 - 1,630 mm 1,330 - 1,530 mm 1,130 - 1,380 mm
Roller housing diameter 22 mm 20 mm 18 mm
Total weight (system) 280 - 380 g 230 - 320 g 180 - 260 g
Deployment time 2 - 3 sec 2 - 3 sec 1.5 - 2.5 sec
Retraction time 2 - 3 sec 2 - 3 sec 1.5 - 2 sec
UV blocking 99%+ 99%+ 99%+
IR reflection Up to 97% Up to 97% Up to 97%
Cycle rating 15,000+ cycles 15,000+ cycles 15,000+ cycles
Reference vehicles F-150, Silverado, RAM 1500, Tundra Tahoe, Explorer, Highlander, Telluride Camry, Civic, Model 3, Accord

02 Motorized Variant Specifications

The motorized variant replaces the manual spring mechanism with a brushless DC motor integrated into the roller housing, enabling automatic deployment and retraction via vehicle electronics.

Component Specification
Motor type Brushless DC, 12V
Power draw 0.8 - 1.5 A active, 0 A stowed
Noise level < 35 dB at 1 meter
Control interface CAN bus, LIN bus, or standalone button
Auto-deploy sensor Cabin temperature + ambient light (optional)
Weight addition +60 - 90 g over manual variant

03 Materials & Construction

The DashArmor screen is a three-layer composite engineered for UV rejection, heat reflection, durability, and compact rollability.

Outer Layer

Aluminized Polyester Film

Sun-facing reflective surface. Reflects 97% of infrared radiation and blocks 99%+ UV-A and UV-B rays.

12 - 25 microns
Core Layer

Woven Polyester Mesh

Structural backbone providing tear resistance and dimensional stability. Rated for 10,000+ roll/unroll cycles.

100 - 200 microns
Inner Layer

Soft Microfiber / Flocked Nylon

Dashboard-facing surface. Non-abrasive contact layer that prevents scratching and provides minor insulation.

50 - 100 microns
Total Thickness
0.3 - 0.5 mm
Operating Temp
-40°F to 200°F
Compliance
FMVSS 302

04 Component Details

Roller Housing

ABS plastic or polycarbonate shell, color-matched to A-pillar interior trim. UV-stabilized to prevent yellowing over the life of the vehicle.

Available in light gray, black, and tan.

Roller Core

Anodized aluminum tube providing a lightweight, corrosion-resistant spool for the screen material.

18 - 22 mm diameter by vehicle class.

Spring Mechanism

Stainless steel constant-force negator spring providing smooth, consistent retraction force across the full deployment range.

Rated for 15,000+ cycles.

Damper

Silicone fluid rotary damper controlling retraction speed to eliminate snapping and reduce noise during operation.

Tuned per vehicle platform.

Leading Edge Rail

Extruded aluminum profile (8 - 12 mm height) with embedded N42-grade neodymium disc magnets spaced at 150 mm intervals. Textured rubber grip surface for manual pull deployment. Magnets engage with flush-mounted receptor plates in the dashboard for taut, vibration-resistant anchoring.

50 - 120 g depending on vehicle width.

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